Assessor Resource

MEM05045
Perform pipe welds to code standards using manual metal arc welding process

Assessment tool

Version 1.0
Issue Date: May 2024


This unit of competency defines the skills and knowledge required to prepare and produce pipe welds to code standards using manual metal arc welding (MMAW) on a range of materials.

Butt welds in pipe with the axis horizontal, vertical and/or askew would be applied to meet AS 1210-2010 Pressure vessels, AS 4041-2006 (R2016) Pressure piping, and American Society of Mechanical Engineers (ASME) IX or equivalent. The unit, together with unit MEM05026 Apply welding principles, may satisfy the requirements of AS 1796-2001 (R2016) Certification of welders and welding supervisors, Certificates 2 and 4.

Where advanced manual thermal cutting, gouging and shaping is required unit MEM05008 Perform advanced manual thermal cutting, gouging and shaping should also be selected.

No licensing, legislative or certification requirements apply to this unit at the time of publication.

Band: B

Unit Weight: 6

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

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Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Routine maintenance includes the following:

ensuring leads and hand pieces are in good condition and the correct current carrying capacity

Preparation includes one (1) or more of the following:

flame cut and ground or machined

pre-heating

setting up of jigs, fixtures and clamps

Materials include one (1) or more of the following:

carbon/manganese steel

stainless steel

low alloy steel

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Follow standard operating procedures (SOPs) 
 
 
 
Prepare materials to produce pipe weld to code standard 
 
 
Weld materials in accordance with weld procedure specification 
 
 

Forms

Assessment Cover Sheet

MEM05045 - Perform pipe welds to code standards using manual metal arc welding process
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

MEM05045 - Perform pipe welds to code standards using manual metal arc welding process

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: